Category: Industry


Autonomous Mobile Robots For a Smarter Warehouse

November 17, 2018

Industry

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In this smartphone world, people want everything delivered at your doorstep with the shortest delivery time. This attitude has forced the big and small in ecommerce sector, manufacturing industries and Supply Chain Management to invest in automated warehouses. The Automated Warehouse Management Systems have been constantly evolving over the years. Their efficiency and productiveness in all the operations of the warehouse right from undocking to order delivery have made even the small players in the market to invest in a smart automated warehouse. Automated Warehouses have become a need for to survive. Autonomous Mobile Robots play a vital role in an automated warehouse and they can be programmed to work independently or work alongside the human workforce.

How do Autonomous Mobile Robots work?

There are two predominant ways on how the robots move around in a warehouse-

Type 1 : These robots move only a defined pathway by sensing the waymarks laid on the floor. All the robots follow the lane and have a predetermined distance between them. Human are generally restricted in this area to avoid and collision.

Type 2: The Robots are built using the advanced and latest technologies like Artificial Intelligence, Machine Learning and Sensor Technology. They move independently throughout the warehouse and sometimes, across the floors too. They use the built in sensor technology to recognize any upcoming obstacle in their path and change their path accordingly to prevent any collision.

Why should you deploy Autonomous Mobile Robots in your warehouse?

Here are the top five reasons why it would be a sin if you still do not invest in automating your warehouse

Faster Order-to-Delivery: Robots are synonymous to speeds and with Autonomous Mobile Robots in a warehouse, all the processes right from when an order is placed until delivery are optimized for increased Order-to-Delivery times.

Increased Precision: In automated Warehouse Management systems, the robots process and review each order very precisely that there are next-to-no errors. The Autonomous Mobile Robots eliminates the need for reverse logistics that could possibly occur because of an inaccurate order fulfillment.

Increased Productivity: Autonomous Mobile Robots require no food or water and are not affected by the external influences. Hence, they assure an uninterrupted warehouse operation – 24 hours a day, 7 days a week.

Reduced burden on human workforce: Robots can be used to effectively perform the physically challenging tasks like loading or unloading an extremely heavy pallet. Though it may sound to be eliminating the human workforce in a warehouse, it actually is not. The use of robots ensures that the human labor can be productively used in various other operations of the warehouse which require more insight and are intellectual.

Well-stocked inventory: The robots are up-to-date with the inventory of a warehouse at any stage and can ensure the inventory is always stocks based of the demand pattern and yet not over-stocked.

If you are planning to automate your warehouse operation with autonomous mobile robots or parcel sorters, do get in touch with GreyOrange, the pioneers in robotic warehouse automation.

Manufacturing Downtime Reduction

November 17, 2018

Industry

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Overview:

Any unplanned event that might halt the production process or take out machineries out of operation for any length of time can be defined as ‘downtime’. These can occur due to a myriad of reasons: system malfunction, system operator error, poor maintenance of machineries, hardware error or software error. All of this may lead to poor performance, slow changeover and eventually, halt production indefinitely. They impact company schedules, reputation, innovation and overall profit potential. Needless to say, such incidents are huge setbacks for companies, as they drain resources, time, manpower and ultimately, progress. It is estimated that ‘downtime’ sap companies of billions of dollars in revenue each year.

In-depth analysis:

Also we have what is called a ‘planned downtime’. These include instances of software upgrade, hardware installation and maintenance. These are planned and controlled so they do not affect downtime costs. While the financial loss can be quantified there are other areas that are affected more by downtime. The resources allocated to maintenance and repair, potential lost business opportunities and operational assets that become useless in case of a downtime. For instance, a company might have talented IT individuals working for them in online marketing. But even in a small case of downtime, say maybe the router broke down; these individuals are rendered useless. These are referred to as True Downtime Cost (TDC). Furthermore, there are some losses that cannot be quantified. When the cogs of the system are not operational, they affect the productivity of the people, which in turn affect their mentality, innovation and ultimately, stagger company growth in the long run.

The solution:

There are numerous ways to check downtime, but the first step is to motivate, inspire and create the perfect atmosphere to achieve productivity. Increased staff communication will help to keep personnel on their feet and reduce downtime in manufacturing settings. A strong foundation is as essential as motivated employees. It will help the company to grow and expand while increasing efficiency and reducing downtime. Performing regular audits help to weed out potentially obsolete machineries and instruments, which could pose a serious risk of downtime. Setting specific goals for manufacturing units also affect the downtime. However, in spite of all these measures, if a manufacturing unit is affected by downtime, the best solution is to have a system in place that can monitor and track the extent of the downtime, while also providing solutions to curb it.

Downtime tracking:

Downtime tracking systems can track machines and instruments and analyze their potential in case of a downtime. Think of it as an audit that can be performed every day, without the involvement of personnel. These systems are usually fully automated and can keep you up-to-date on the condition of systems, their efficiency and when to perform maintenance to reduce production downtime. They provide real-time tracking of production lines, keeping you in the know. These downtime monitoring and tracking software can be installed on your smartphone or any other similar devices and thus the tracking can be done remotely.

The future is here:

These software programs provide 24/7 monitoring of the production processes and reports on all kinds of problems or drawbacks immediately. They are virtual watchdogs that provide preventive mechanisms and alert you to any potential threats to the manufacturing process. Alerts and progress data are helpful tools but not when they are too difficult to understand or work upon. To eradicate such problems, these software programs also provide color-coded alerts so you don’t have to be bogged down by intricate data and can dive right into the middle of the action. The market offers numerous programs with a variety of features and advantages. So, managers have to look for the best and choose that is also a difficult task. So, while choosing the best Downtime Software for easy and effective monitoring of Manufacturing Downtime managers should know what to look for.

Features to look for:

1. User friendly:

If a software is too difficult to operate then its purpose is already defeated. Therefore, managers should look for a system that is easy to operate and understand.

2. Remotely accessible:

When trouble comes to visit, it usually doesn’t knock. The system should be equipped with features that make it remotely accessible from anywhere. Managers should be able to access it on the go and can track manufacturing downtime on devices like smartphones and tablets.

3. Easy to understand data representation:

As mentioned earlier, programs should provide color-coded data representation so that even novice users can understand the problem and get to its roots.

4. Historical data representation:

Monitoring can be done best with historical data. Managers can analyze the efficiency and performance of their machines and instrument using these data.

5. Identification of the cause of downtime:

Downtime software should not only be able to identify a downtime event but also be able to identify the cause of it, so that proper actions can be taken immediately.

6. Provide statistics:

Statistics helps to identify the productivity killers. Downtime software must be able to judge productivity on specific parameters so as to help manager to go for a planned downtime when it is required.

Advantages of Using Fire Alarm System

November 17, 2018

Industry

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A fire alarm system is put in to protect you, your workers, customers, guests and your building. everybody depends on this technique functioning properly within the event of a fire, acting as an early warning system, enabling safe and timely evacuation. you’ve got a legal obligation to make sure that your fire detection is in sensible operating order and is compliant with current restrictive standards.

Firstly, it’s a demand of The restrictive Reform (Fire Safety) Order 2005 to make sure a person and or organisation narrowed to produce fire alarm maintenance services is competent to try to thus. don’t simply take their word for it, raise to visualize proof of competence, appreciate ISO certificate of registration, this may show a ‘scope of registration’, that should embody firealarm maintenance or firealarm service, if it doesn’t then you ought to not use the organisation. IPEC enfranchisement in accordance with theme SP203-1 is crucial too, this may make sure the service supplier have processes in place to effectively undertake such activities inside their outlined scope of labor.

The firealarm service should be dole out strictly in accordance with BS5839-1:2013 otherwise you will realize your insurance company reducing or refusing any payments wherever a claim is formed and also the operation of the firewarning device was deemed to possess been affected by non-compliance with the wants of the quality. don’t be tempted to prefer one service each year, this might seem to avoid wasting money; however can leave you non-compliant, because the normal needs a minimum of 2 visits every year, to boot, fire authorities will prosecute for non-compliance.

Other edges of standard firealarm maintenance embody maximizing element life and minimizing false alarms. the value of false alarms could be a large concern for our hearth and rescue services. Most hearth alarm and detection systems don’t cause false alarms; it’s the mismanagement of them that will and this can be wherever they will extremely price you cash thanks to lost production, disruption thanks to employees evacuation, unessential unwariness of maintained firefighters, attainable future charging for attending by hearth and rescue services and enlarged insurance premiums.

What fire safety instrumentality should be put in at your commercial business?

Here are options of complete fire safety equipment:

  • Fire Extinguishers
  • Fire Alarms
  • Emergency and Exit Lights
  • Sprinkler Systems

It is necessary to acknowledge the foremost devastating accident which will happen to your business could be a fire accident.

It takes an excessive amount of time and cash to live through a fire. fire alarms must always be settled at the very best chance areas of the business that might cause a fire.

Fire Alarm systems are one amongst the most effective investments you’ll ever create your business.

Here at Fireline Corporation we offer fire warning device style, installation programming and coaching to completely defend your commercial business from fire hazards.

Fireline’s fire detection and alarm systems vary from tiny, standard systems to massive laptop based mostly intelligent, networked systems.

Learn about our reliable, code compliant and price effective fire Alarm solutions these days.

Useful Strategies Surrounding Electroless Nickel Plating

November 17, 2018

Industry

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When speaking about electroless nickel plating, it is always ever important that you are well-aware of the techniques to use and the information you need to keep going. The technique known as electroless nickel plating has been used by any DIY project handler, model builder and auto restorer to plate their materials and their metals in a stronger finish without taking in too much time and finances. Aside from these, it is important to note the customer satisfaction that one can get from these materials. This is all about working together to provide the best output for any project that you need to accomplish. This article will discuss more about making the best out of these techniques.

Using Electroless Nickel Plating

There are smaller scale projects that demand techniques on nickel plating and these include using them for smaller industries. It has to be remembered that regardless of the kind of kits for these techniques on nickel plating that you use, whether these be about your home-based industry or large company, you should be able to clean the materials that will be plated. Cleaning these objects includes being about the remove deep-seated dirt and grease through the use of a cleaning agent or it may require the material to be submerged into a chemical-based bath and left overnight or more. These strategies are helpful in removing any contaminants that may impede the realization of the benefits of these techniques.

Pay Attention to Instructions

Another important aspect to remember before plunging into the technique is being able to look up on resources that instruct you on cleaning prior to the actual setup. The agent may work on certain materials, but you also have to remain ready and flexible should you need to use other agents for specific resources that you have. It is equally important to make sure that objects are free of oils, and other greases, as these are usually the blocks that keep these techniques on nickel plating from working effectively.

To electroplate nickel, there are three ways. These include the use of techniques for plating, the tank kit and the actual nickel plating setup. Brush plating is considered the simplest way into this feat but usually takes longer to see its effects. Tanks will be effective as well but will require larger equipment to finish. These techniques on nickel plating mean that there are no electricity being used and that these can be helpful since they do not require a source for the heating.

Can you do this by yourself? Yes, but if you are trained well. It is important that you seek help from experts and professionals that duly provide services for these techniques on nickel plating.

How to Select The Right Industrial Pressure Washer?

November 17, 2018

Industry

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Who have no idea about what pressure washer is and what does it is used for? Of course, everyone is quite familiar with this cleaning equipment. But, when it comes to buying an industrial pressure washer, a lot of people usually get confused about what they should buy or what not. This is mainly because these machines are available in varieties of makes and models to choose from. For those who are in the commercial cleaning business, here are some questions that will help in choosing the right machine for specific cleaning needs.

What is the Flow and Pressure of the Machine and How Much You Need?

High water pressure is usually needed for performing the cleaning work in industrial areas or commercial spaces. Washers that run at 1500 to 2000 PSI is great for performing cleaning work in residential areas, but when it comes to commercial cleaning, you should look for a machine that can shoot out water at 3000 PSI. The higher the pressure the more efficient the machine be in removing dirt and other grime from the surface.

What Quality of Materials will Your Work Demand?

Pressure washers are made using different types of materials. Having a sound information about the material will surely help you in getting an idea about whether the machine you are going to buy is perfect for your specific cleaning project is good or not. For instance, if you have to perform cleaning work at home, choosing a washer having aluminum pump head and plastic valves is a great option to consider. But, when it comes to industrial cleaning you should look for a washer that feature brass pump head and stainless steel valves.

Where are You Going to Use the Pressure Washer?

Industrial pressure washers are of many types like electric pressure washer, gasoline pressure washer etc. Having a clear idea about where you are going to use the machine will surely help you in selecting a machine that will benefit you for a long period of time. For instance, electric pressure washer is a great choice if you have to perform cleaning work in a small area. But, when it comes to performing cleaning work in large industrial area, choosing a gas powered pressure washer is one of the best options to consider.

Do You Need a Machine that Dispense Hot Water?

When it comes to buying a pressure washer, you will find machines that emit only cold water or a power washing equipment that squirt boot cold and hot water. Both types of pressure washers are great for cleaning many surfaces, but gum, grease, concrete stains, or oil come away more easily with hot pressurized water. By having sound information about the cleaning need, you can easily make a great buying decision.

By keeping these few points in mind, you can easily select the right power washing machine for yourself. It is advised to shop only branded and high-performance pressure washer to leave your every client with wonderful business experience.

An Overview of System Scaffolding

November 17, 2018

Industry

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The scaffolding of systems in Australia is one of the main requirements of any building builder when performing any type of construction or repair work. One of the most popular systems for creating a stage structure is the Kwikstage or Quickwedge system, which is a modular scaffolding system in which the wedges meet all the requirements to secure all access scaffolds, thus eliminating all loose ends. The wedge fixation of the logs and crossbars offers a simple and efficient way to provide access to the scaffolding in the Kwikstage system. It has an inflexible and well-defined four-way fixation that provides a fixed location without any unwanted movement in the system. This structure provides a guaranteed vertical alignment through a highly effective spike and wedge fitting.

Quickwedge Standards / Vertical

It is made of standard high-grade scaffolding tubes and finds its application in the creation of the support or uprights used in the structure. This product forms a location for ledgers and crossbeams and consists of a series of welded components with V-pressure. It can be used together with an integral wedge shank or as an open end variant.

Quickwedge Ledger / Horizontal

Scaffolding tubes with wedge fixation devices are used to make this component, which is placed on the uprights or standards longitudinally. They can be used both inside and outside the scaffolding in WA, at the level of the platform in the interior and as a handrail on the outside.

Quickwedge crossbar

Used to form a frame as well as to set the internal and external standards transversely while used in conjunction with V-pressed verticals, these cross members are T-sections that have wedge fixing components at the ends.

Access ladder access

It is a simple part that is used to create an easy way to access the platform via stairs. This component links the coupler to a ledger, while the “C” is placed in the opposite ledger and the slat tables are secured together with the transom.

Scaffolding Bracing

It is used to form a facade reinforcement by securing its captive pivoting wedge accessories, which are welded at each end to the vertical pressure / verticals.

Toe Board Bracket

It is subject to the verticals located at the end of the system of stages to hold the board of tips of wood or steel.

End Toe Board Bracket

The components of this scaffolding system in Perth are painted for corrosion resistance and revised quality for low or no maintenance costs.

Points to Consider While Choosing Warehouse Automation Company

November 17, 2018

Industry

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Robotic warehouse system is the modern and the latest way to improve efficiency and to boost ROI. Basically, it reduces the labour demand and accomplishes the work faster than before. This automation also takes the company to the error-free approach which is next to impossible with manual warehouse system.

Thinking about warehouse automation is easy but to pitch the on the Warehouse Automation Company is surely not. Market is full of companies which enable you the warehouse automation but it is important to choose the best option so as to get the excellent results. Let’s get to know some important points to consider while choosing Warehouse Automation Company.

Check the Past Experience

Past experience matters a lot. Before coming down in the favour of any company, it is mandatory to check its past experience. Check out how long that company is working in this field and how many years of experience they have. Warehouse automation is not a small concept and thus offering best Warehouse Automation solution is not everyone’s cup of tea. Also, past experience sometimes refers to the number of clients as well. The company is good to go with if it has fewer years of experience but high number of successful clients.

Look at their reputation in the market

Another point which is taken into consideration is the reputation of the company. Look at their reputation and position in the market. See, the reputation of a Warehouse Automation Company tells a lot about their work and rate of success. So, check out at which position they stand and only then take a step forward.

Go for online reviews

This is the internet world where knowing about someone is not that much difficult. Online reviews are available for every company and thus you can easily check them so as to know what people are saying about them. These reviews can give you the approximate idea about the company. Check whether the company has positive or negative feedbacks and thus act accordingly.

Explore the company to the fullest

Don’t hesitate in exploring the company in which you are going to invest. There is nothing wrong in knowing each and every aspect of that Warehouse Automation Company. Providing Robotic warehouse system is not everyone’s cup of tea and thus it is important to know in-depth information about that company. One can also cross check the information by visiting their previous clients in person. Don’t shy in obtaining such information as your research can help to fetch the best results.

No Hidden Cost

One should opt for the company which keeps contract and cost related issues clear and crisp. No hidden charges will be there. Also, the company should be in your budget and thus don’t shake your financial condition anyhow. But, it is advised not to compromise quality just to save few bucks.

Robotic warehouse system is a huge investment and thus it should be done with extreme care. Consider these points and choose the best company for your Warehouse Automation.

All You Need To Know About Solder Paste Recycling

November 17, 2018

Industry

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Soldering and use of printed circuit boards and their components are big parts of the electronics industry. A lot of metal goes into this process, since a lot of many different kinds of solder alloys are used. However, not all of this material gets used in the process – a lot of it ends up as waste. Solder paste recycling consists of recovery of the metals that get thrown away as waste during these processes. Many other reusable materials are also recovered in the recycle process. In this article, you will read all you need to know about solder paste recycling.

Why recycle solder paste?

There are many reasons to recycle solder dross, apart from it being environmentally friendly. Here is a list of many other reasons for you to recycle waste metal during the soldering process.

  • First of all, the solder dross that is created during the soldering process contains a high amount of unused metal in it. When not recycled, this metal is simply getting thrown away unused. By recycling, you are ensuring that there is a reduced amount of metal wastage occurring in your plant.
  • Secondly, recycling can save you money. Recycling solder dross will bring you returns in many forms – credits, metal, sale of scrap, etc. There is bound to be a financial benefit in this. For one, you can use the metal recovered from recycling back into your process, as it is more or less as pure as new metal.
  • Third, by recycling all components and materials involved in the soldering process, you are helping reduce the burden on this planet – both in the sense of reducing e-waste and reducing metal mining.

What can be recycled?

Electronics manufacturing produces a lot of metallic waste that can be easily recycled. Many companies have already started to implement recycling either by outsourcing it or by getting solutions installed in their factories. Here is a list of things that you can recycle in your soldering plant:

  • Metal scraps that result from quality testing and other activities
  • Solder dross – lead or lead-free
  • Solder paste sticking to stencils or unused during processes
  • Circuit boards and other e-waste
  • Copper scrap

Many companies offer comprehensive recycling solutions and programs that can benefit your bottom line. Look into solder paste recycling today.

Energy Industry

November 17, 2018

Industry

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As we approach the end of the decade, the fledgling environmental industry has become an essential source of jobs globally. By looking at newest tendencies of the green energy industry, we might project what job opportunities will emerge in 2017 and onwards. The renewable energy industry provided nearly 10 million jobs globally in 2016 and is likely to exceed 10 million. A closer look at that the breakdown of the renewable energy industry shows we may expect better part of the development to manifest in wind and renewable energy generation. Even though newest political developments in the U.S. might stall the development of the renewable energy sector in america, the U.S. represent less than ten percent of the worldwide renewable energy market.

This probably implies that governmental hangups may have small impact on the worldwide trends in renewable energy jobs creation. Protection of U.S. land and natural sources continues to be on high priority. The trump government has proposed nearly $1 billion in financing for the U.S. Geological Survey at 2018 with emphasis on science systems and research methods, ecosystems investigation and recovery, water resource management, and property resource management. If congress follows the principles laid out in this spending budget proposal, the U.S.G.S. alone could supply thousands of projects in resource management by the end of 2017 and in 2018. As the world population surpasses 7.5 billion, urban centers are growing rapidly. Top universities are offering state-of that the art programs in the field of modern urban planning to deal with the rapidly increasing need for urban planners. Conferences on the subject of urban planning continue to shed light on the diverse skill set needed to deal with that the needs of urban populations in that the next few years, including big data and an advanced energy industry.

The need to gather innovative thinkers and experts in a broad range of fields is increasingly evident as urban centers grow at unprecedented rates. As the global economy continues to grow in most sectors, the need to optimize the resources in use is growing too. Many big players within the technology market are now getting involved with the rapidly growing environmental energy industry industry. This implies that technology opportunities to software developers are emerging at unexpected places at the sustainability trade. If you’re a developer with a passion for the environment, now’s a thrilling time in the world of green tech.

Kwikstage System is Important Component in Construction

November 14, 2018

Industry

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Organizations based in the construction industry rent Kwikstage systems, as they are quite expensive. These staging equipment are essential for builders. This has led to the appearance of companies that are dedicated to the leasing of Kwikstage systems and other scaffolding materials that have been assembled using Putlog Hook or simple coupler. These organizations supply the scaffolding elements, deliver them to the required site and also perform the installation and dismantling.

The WA scaffolding articles provided by leading firms are recognized for their characteristics such as robustness, durability, reliability, excellent performance, and long service life and corrosion resistance. The accessories used to connect the rods and stainless steel tubes that make up this Kwikstage are well known for their dimensional accuracy, strength, reliability and precision engineering. Due to the superior quality standards used in the development of these components, such as the sleeve coupler, as well as the tubes, workers feel safe when using them to work at considerable heights.

Couplers are important components of any test scaffold system that will be used in the construction industry to provide firmness to the structure being built. Hot-dip galvanized steel couplers are used in the Australian market. The hot dip process increases the resistance against corrosion and also the longevity of the accessory manifolds. The products are subjected to a series of resistance tests to ensure their durability and compliance with the AS1576.2 quality standards established for the accessories. There is a wide range of couplers that include sales of scaffolding in the country; the options of this product widely used in the country are listed below:

The double pressed coupler is used to join two tubes at a 90 degree angle to each other. It has a one-piece body with T-bolts and fins, which can be separated in the need of replacement, as well as maintenance. This product has a large load capacity, is able to resist slippage and corrosion and is one of the most integral parts of the stage system. On the other hand, a pressed rotary coupler can connect two tubes at any angle to create a booklet clamp, facade or any reinforcement of the same type.