Electroless nickel plating offers an enormous range of benefits. Results that cannot be attained in the electrolytic nickel plating can be achieved easily in this process. The reason behind this is the nature of the process.
In electroless nickel plating, a substrate is dipped into the bath of plating solutions, and this solution triggers a chemical reaction that deposits the nickel layer on the substrate. No electricity is required in this process. It is a purely chemical based reaction. A reducing agent drives the nickel to the surface of the substrate and forms a uniform layer on the substrate.
Electroless nickel plating has numerous advantages. Let’s have a look at a few key advantages of this process.
When it comes to the metal coating of the irregular and complicated shaped workpieces, electroless nickel plating is best in the business. It is very difficult to achieve the uniform thickness of metal layer all over the substrate with electrolytic nickel plating. But with electroless nickel plating, the thickness of the metal layer deposited is even over the entire surface of the substrate.
Higher Corrosion Resistance
This is the major perk of electroless nickel coating. This coating is less porous and uniform throughout the workpiece. Hence, it provides high corrosion resistance. The thickness of the metal layer deposited can be as thin as .0005″ to as thick as .010″. This great control over thickness makes it a perfect choice for various industries. It can be used for the metal coating of the rotor, drive shafts, oilfield valves, fuel rails, kitchen utensils, bathroom fixtures, and other similar materials.
Another major advantage of electroless nickel coating is that it is cheaper than the electrolytic nickel coating. There is no electricity required and no extra cost of finishing required which makes it a cost-effective coating process. Also, due to improving coating quality operational cost is less.
Electroless nickel plating does not chip off easily. It is baked to harden to 60+ Rockwell. It is strong and chip free coating. You do not have to worry about the strength of the coating.
Non-conductive Material Coating
As no electricity is used for depositing the metal layer to the substrate, therefore, it can be used for coating non-conductive material. A wide range of products and materials can be coated using this coating.
These are the key advantages of the electroless nickel plating.
If you are looking for a uniform, consistent, and long-lasting metal coating for the workpieces, no doubt electroless nickel plating is best of the breed.
Today’s world is involved with a lot of heavy machinery and other equipment this makes the people is in contact with vibration on every day. There is also a vibration that is created by the collision of the machinery in the industrial area and other application vibrations in the commercial regions.
This paves a way to the vibration dampener which absorbs the unwanted vibration and enables the applications to be executed in a proper way. These are made out of a material Sorbothane which expands or contracts based on the gaps present in the material. When there is a vibration in the material then the kinetic energy moves to the dampener rather than travelling to the ground.
Determine the efficiency of the vibration damper
A damping coefficient is an important property that identifies the material can return energy to the system or it may bounce back. Some material may initiate unnecessary vibration which observes the energy and decrease the reactivity to the system. The stability of the materials is determined by the temperature range as it is to be used in complicated applications.
There may also a failure that is caused by different loads and never attains the sufficient level causing the application failure. Vibration dampening holds the solid as well as liquid property which enables them to decrease the vibration. These are used in the insoles of shoes, exercise mats, and soundproof walls.
They are also used to create flexible flooring that can tolerate pressure that is produced by the heavy equipment. Vibration damping material safeguards hard surfaces utilizing the technique by spreading the kinetic energy over the dampening material. These materials are designed to be weightless and soft such that they can be used comfortably.
Importance of damping process
In the case of doors and drawer springs, Vibration dampening eliminates the blows that are created while they are opened and closed. They help to maintain as well as protect the system in a proper manner. They are also used in large-scale environments such as bridge where the vehicles pass through the bridge and the vibration is eliminated.
The vibration also generated by the external sources of the electronic gadgets, navigation systems, and laptops. This requires the vibration to be managed rightly in order to avoid the failure of the electronic devices as well as their connections. This may lead to the weakness of the soldering along with the data loss resulting in the inefficient performance.
The usage of Vibration damping material in such electronic components avoids unexpected failures in the device and enables the user with the vibration resistant. They are also designed such that they possess the ability to handle the extreme shocks. This helps to resolve the majority of the issues raised in the industrial and commercial environments.
When an elastic material is used it preserves the energy while the load and releases the energy when the load is eliminated. When a viscoelastic material is used then it maintains the energy and returns the energy as heat. Thus the damping process eliminates the vibration in the all the applications and improves the performance to a great extent.